2012 BMW 528i

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When the 2012 model arrives in BMW showrooms this fall the most popular model in the 5 Series line-up is destined to become even more so.

BMW TwinPower 2.0-Liter Four-Cylinder

Like the company's latest TwinPower Turbo 3.0-liter turbo inline-6, the new 2.0-liter engine will combine high-pressure direct-injection and BMW's VALVETRONIC intake control (hence the name: TwinPower) with a forced induction system consisting of a single twin-scroll turbocharger. With 240 horsepower and 260 lb-ft of torque, it offers more power and torque than the normally aspirated 3.0-liter inline-6 featured in the 2011 BMW 528i.

The maximum output of 240 horsepower is achieved at 5,000 rpm, 1,500 rpm lower than in the normally-aspirated 3.0-liter inline six. The peak torque of 260 lb-ft, comes on stream at just 1,250 rpm. Not only is that 30% more torque than the aforementioned inline-6, it also peaks 1,500 rpm earlier. The vigorous power comes on early and climbs steadily all the way to redline.

The 4-cylinder engine with its all-aluminum crankcase is lighter and more compact than a 6-cylinder engine of equivalent power. The turbocharger is a twin-scroll system. The exhaust streams leaving the two pairs of cylinders are kept completely separate as they flow through the exhaust manifold and the turbocharger, taking a spiral path to the turbine wheel. This configuration results in very low exhaust back pressure at low engine rpm, and allows the energy of the exhaust gas pulses to be optimally managed and translated into powerful rotation of the turbine blades, without a delay in throttle response.

The patented BMW VALVETRONIC system with seamlessly variable intake valve lift control dispenses with the throttle valve system typical of conventional engines. Instead, combustion air mass is controlled inside the engine, resulting in much faster response. Pumping losses are kept to a minimum, making the engine more efficient.

The High Precision Injection direct-injection system also helps to improve efficiency. Centrally positioned between the valves, solenoid injectors with a maximum injection pressure of 200 bar (2,900 psi) precisely control the supply of fuel. The fuel is injected very close to the spark plug, resulting in clean and homogeneous combustion.

The cooling effect of the injected fuel also allows for a higher compression ratio than might otherwise be possible. This results in further efficiency improvements. In the 2012 528i this innovative new engine will again be mated to BMW's newest 8-speed automatic transmission. The 2012 528i accelerates from 0 - 60 mph in 6.2 seconds, 0.4 seconds quicker than the 2011 model and will deliver up 15 percent better fuel efficiency (final EPA results are pending).

BMW 528i: Review (2/2)